Gas engines are the key to efficiency and savings in cogeneration facilities — and a direct source of income in biogas and landfill gas plants.
Over time, engines wear down, major overhauls become necessary, serious faults may occur, or new engine requirements may arise — all of which lead to high costs and operational downtime.
The Iggnita PowerBack™ Gas Engine Refurbishment service offers smart technical and financial solutions for all these scenarios.
🔍 Why Choose Refurbished Over Brand New?
Buying a completely new engine isn’t always the best option. Refurbished engines are systems built on tested engine blocks and restored to near-new performance.
With Iggnita PowerBack™, you reduce costs without compromising operational efficiency.
🔧 What Is Refurbishment?
Refurbishment is the process of fully disassembling the engine, inspecting and replacing all critical components as needed, then reassembling and testing the engine to restore it.
This process brings the engine’s performance and reliability close to that of a brand-new unit — at a much lower cost.
🚩 When Is It the Best Option?
Iggnita PowerBack™ refurbishment solutions offer the highest value in three core scenarios:
🛠️ PowerBack Recovery
Situation: Major engine failure has occurred.
Problem: A new engine is costly, with long lead times.
Solution: We restore your existing engine to life — reliably and at a lower cost.
🔄 PowerBack Overhaul
Situation: Your engine has reached its major maintenance interval (e.g., after 48,000 hours).
Problem: Without scheduled maintenance, there’s a high risk of severe damage.
Solution: We rebuild your engine by inspecting all internal components, extending its service life by thousands of hours.
⚙️ PowerBack Ready
Situation: You need a quick solution with minimal investment.
Problem: Waiting for a new engine isn’t an option; your budget is limited.
Solution: With in-stock, tested refurbished engines, your project can start immediately — economically and safely.
💡 5 Key Advantages of Iggnita PowerBack™
• Up to 50% Cost Savings
• Fast Delivery & Commissioning
• Environmentally Friendly Choice
• High Compatibility with Existing Systems
• Known Performance History
🛠️ Iggnita PowerBack™ Refurbishment Process
Every PowerBack™ engine undergoes a meticulous, comprehensive renewal process:
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Disassembly & Cleaning
The engine is fully disassembled. Components like the cylinder head, pistons, crankshaft, turbocharger are separated, cleaned, labeled, and prepared for inspection. -
Component Inspection & Testing
Critical parts such as the crankshaft, camshaft, cylinder heads, bearing surfaces, and turbocharger undergo precise measurements and crack testing. -
Standard Parts Replacement
Wear parts including piston sets, cylinder liners, main and connecting rod bearings, valves and springs, complete gasket sets, spark plugs, turbocharger overhaul kits, and water/oil pumps are replaced as necessary. -
Machining & Reconditioning
Cylinder liner seats are honed, crankshaft is ground if required, valve seats are re-machined, and both cylinder head and block surfaces are flattened for optimal sealing. -
Assembly & Adjustment
All components are reassembled using torque values aligned with manufacturer standards. Ignition and gas settings are calibrated per factory specs. -
Testing & Commissioning
Depending on demand, engines are run on a test bench or in the field under load. Emissions, power output, oil pressure, temperature, and vibration data are thoroughly checked.
📌 Half the Cost, Full Engine Power
Whether you’re looking to bring your current engine back online or purchase a tested, ready-to-use refurbished engine, the Iggnita PowerBack™ service provides near-new performance at a fraction of the cost.
This advantage is backed by Iggnita’s independent expertise in gas engines and field-proven holistic approach.
The PowerBack™ process offers an end-to-end solution — from disassembly, parts renewal, testing, and installation, to post-sale support.
The result: Lower costs, without compromising reliability.
📩 To discuss the most suitable PowerBack™ solution for your project or to request a quote, feel free to contact us:
🔗 www.iggnita.com | ✉️ info@iggnita.com
